Grid casting machine
ZB4018P Casting Machine:
casting machine is a new type casting machine .
The waste shear system adopts the new sliced design, cutter and collection of grids systems with the grid transmission in the framework of the same plane, greatly reducing grids deformation caused by the impact in the grid casting process, improving the yield of the grid, reducing waste and defective products in the production process.
In 2011 launch of centralized supply lead system for domestic initiative, the industry to meet the requirements of environmental protection.
In 2012 developed full function casting machine (zb4018pzc type),to achieve the ultimate goal of casting plate process—a standard grid.
The casting machine produced by our company is the domestic market share of 70%
Device characteristics :
1- The host drive: the opening and closing of mold and the ration lead feeding use stable and reliable pneumatic components to control, and other mechanical drive means are also stable and reliable. The speed control of the main machine uses the frequency converter to realize variable speed, adjustment range is wide, and speed control is simple.
2- Machine adopts upper lead pot using lead feeding ways, installed a low power, no lead and mercury mixing will not produce a large number of lead slag. (Which can be customized according to customer requirements for lower lead pot ).
3- Lead feeding system uses two sets dependent lead-valve design, one control continuity of lead liquid, the other for the quantitative lead feeding valve, avoiding out-of-control of lead valve to damage the host, and can make it easier for quantitative lead feeding valve for maintenance, reducing equipment downtime.
4- Lead spoon in the non-burning gas, the heating tube power can be increased to 3KW.
5- Mold temperature is controlled by the on-off of electro thermal tube which is controlled by thermocouple in the mold , mold heating temperature control and temperature display show separately, that is when not heated as long as opening the main control switch can show that the mold temperature ,circulating water control mold temperature automatically.
6- Lead spoon temperature is controlled by the on-off of electro thermal tube which is controlled by thermocouple in order to achieve automatic control of lead spoon temperature.
7- Flat cutter, parallel collect slice: cutter and grid transmission in the same plane to avoid grid deformation caused by the impact in the grid casting process, collect slice is automatically parallel laminated film for close-chip approach reduces grid deformation in the process of casting, greatly improving the grid forming rate and production efficiency.
8-To make sure stability of equipment, the key devices adopt imported equipment, inverter using “Omron” imported electrical components, etc. Pneumatic actuators using the Taiwan “AirTAC” pneumatic parts.
9-Electrical control system concentrates original host machine electric control cabinet and lead-melting furnace control cabinet for the whole , for the purpose of centralized control , systematization and automati on, easy operation and maintenance.
10-Casting mold: annular exhaust joints, T-shaped water cooling groove, mold temperature (120-190 ℃) is controlled by the on-off of electro thermal tube which is controlled by thermocouple, circulating water controls mold temperature automatically.
11-The lead liquid in the lead pot is heated by gas.
12-There is a certain space between the machine bottom and the ground, easy to clean and the machine sets aside hole site connecting to the ground screws.(also can not connect to the ground screws)
Main technical parameters :
1. Efficiency : 7-16 grids/min.
2. Applied sizes： L: 400mm W:110-160 mmT:1.2-4.0mm.
3. Dimensions: 4220*1070*2400.
4. Weight: 1.5 t.
5. Total power : 13kw.
6. Gas source: 0.4-0.6mpa gas consumption: 0.1m3/min .